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rtg crane maintenance

Imparted by proficient personnel of our team, these services are widely applauded for their precision and excellence. The main function is to load containers from trucks or terminal tractors to the container block and vice versa. Cut fuel costs by up to 56 per cent thanks to our smart energy storage and regeneration system, while reducing emissions and noise at the same time. The features include e.g. Tell us what you need, and we’ll help you get quotes. OPERATIONAL COSTS diesel RTG 1 eRTG 40.000,00 $ 80.000,00 $ 120.000,00 $ 160.000,00 $----- $ BENEFITS OF GREENIFICATION CO 2 EMISSIONS As one of the leading suppliers in the port industry, VAHLE represents the smartest solutions for greener ports. We can build your RTG to the height and width you specify, with an extensive choice of highly efficient power sources and cabin options. RTGs come in a variety of makes and models with different spans and dimensions. We work with you to customise the right amount of routine maintenance for each crane We’ll consult with you to customise your routine maintenance around your production environment and equipment types. Standardizing the commissioning phase to improve RTG cranes product safety and quality 3 Konecranes provides their customers equipments of high quality standards which are suitable for the industry’s processes. They are able to save up to 600 liters of engine oil per year. The crane is equipped with telescopic spreaders that can lift 20-foot and 40-foot containers. With a reason to stand high on the expectations of precious customers, we are affianced in imparting RTG Crane Maintenance Service to valuable customers. The Kalmar RTG cranes offer a highly efficient and flexible platform with four power source alternatives, industry leading performance levels and state of the art features that can help you reduce RTG fuel consumption from … We, Number One Heavy Equipment LLC,one of the leading lifting solutions providers in the GCC region since year 2000, well established in the field of lifting equipment installation, maintenance and all lifting requirement solutions specially for the overhead Cranes. Sensors and IoT gateways, which regularly communicate the recorded operating data worldwide via mobile radio, serve to constantly monitor their function. Our team of diligent personnel has rich awareness in this industry, which work round the clock and impart these services with accuracy within the promised time period. Additional checklist items may be required depending on equipment or circumstances. 2★ GST  27AAHFT3616L1ZV, | Choose the level of automation that is right for your business and reap the rewards of greater operational efficiencies, a safer working environment and better predictability in your day-to-day operations. Also, these are rendered as per the increasing needs and requirements of customers. The Author: Dmitry Lapin is a crane engineer with a deep knowledge of crane design, modernization and maintenance, including 20 years of experience … RTG Crane Maintenance Service. Wireless technology is the basis of this highly topical development. Reliable engine starting system: no battery-based start failures; Cost saving: no costly downtime; 10 – 20 % less cranking time; Time saving: maintenance free device; 10+ years lifetime; Contact Sales . • Provides maintenance and repair services for container handling gantry cranes (STS and RTG). With over 70% of all STS cranes around the world installed by ZPMC, we now have a huge reference list of successful crane upgrade projects. … This cabinview video shows how to control a STS crane, there will follow a video were I show you all the buttons and joystick controls. ★★★★★ Maximum number of trainees for this course is six. Engine Start Module (ESM) - 100% reliable engine start even in adverse weather conditions . Their equipments have high safety standards, referencing organizations such as; International Or-ganization for Standardization and European Standards. We offer Konecranes Rubber Tired Gantry (RTG) cranes and Konecranes Noell RTGs that make container handling safer, more productive and more reliable. Inbound containers are stored for future pickup by drayage trucks, and outbound are stored for future loading onto vessels. Viele übersetzte Beispielsätze mit "rtg crane" – Deutsch-Englisch Wörterbuch und Suchmaschine für Millionen von Deutsch-Übersetzungen. Electrical RTG An electrical RTG (ERTG) is in many ways a combination of the ASC and the RTG. 5G enables mission-critical wireless connectivity for ports and terminals, Why modularisation and standardisation are the key to straightforward yard-crane automation, Enhancing RTG eco-efficiency with smart design and driveline choices, Kalmar Head OfficeCargotec Finland OyStreet address: Porkkalankatu 5 FI-00180 Helsinki, FinlandPostal address: PO Box 61 FI-00501 Helsinki, FinlandTel. RTG rubber tyred gantry crane we produce has surpassing features compared with other material handling equipment. Techno Enterprises The crane users can benefit a lot from adopting this mobile gantry crane. The spreaders mostly use fixed guide plates. ★★★★★ The Konecranes RTG has an intelligent steel structure, Active Load Control (ALC) technology and a smarter cabin, making this RTG the most productive and reliable in the world . Regular inspection, maintenance and repair are to be carried out in accordance with the manufacturer’s instructions or those of a competent person. Regular routine maintenance can help reduce component wear and unplanned stoppages, and maintain equipment performance and availability. (Konecranes Equipment 2013.) RTGs typically straddle multiple lanes, with one lane reserved for container transfers. The RTG crane is powered by diesel generator alternator, using digital frequency conversion speed regulation, which can move in two directions in the container yards. Prior the final dispatch, the entire assortment is staggeringly tested on respective parameters by our adroit quality controllers. This website makes use of cookies to enhance browsing experience and provide additional functionality. Crane Preventive Maintenance Checklist (page 1 of 3) Comments: Note: The items below should be inspected during a typical preventive maintenance check. Automation software maintenance and support. ★★★★★ Two sockets may be installed on either side of the RTG to enable flexible crane operation when changing blocks. 3★ Condition Monitoring - worldwide: Modern gantry cranes in port facilities are freely movable "transporters" for containers with their own drive units. For inspections, if this is not . Although the task for both types of cranes is very similar – to manage input and output of containers into a container block or stack – the functionality and technical requirements for these types of machines are significantly different. Kalmar RTGs are available up to 10+1 wide, giving you high stacking density and efficient land utilisation. Reduce fuel consumption by up to 50 per cent annually thanks to the significantly smaller diesel engine and intelligent power management system. This white paper describes the possibilities and processes of converting a rubber-tyred gantry crane (RTG) terminal to automated operation (Kalmar AutoRTG). RTG cranes are operated by onboard drivers. the desired automation level can be selected based on the existing systems, practicable, they must be completed at least annually. Copyright © 1996-2021 IndiaMART InterMESH Ltd. All rights reserved. Our offered cranes effectively meets the growing requirements of cargo handling, container handling & various other commercial uses. Here, Dmitry Lapin, Knowledge and Development Manager, Port Services, Konecranes, looks at retrofit options proven in applications … If any equipment or features are indispensable for proper operation or maintenance of the crane or obtaining valid technical certificates and insurance policies and are not mentioned in this specification it is deemed this equipment or elements must be supplied with the crane. RTG crane is a mobile rubber tyred Gantry Crane, often powered by diesel generator systems or other power supply equipment, which is an excellent solution for medium-sized container handling. Cranes should be routinely inspected and tested even if they are not operated regularly. Here you will find some useful introduction about what is a bridge crane, the crane maintenance and inspection, etc, welcome to have a discussion with us. Benefits of our solution . Limit switches are installed on the collector trolley to prevent the crane operator from accidentally leaving the block while still connected to the conductor rails. Imparted by proficient personnel of our team, these services are widely applauded for their precision and excellence. Each of the Kalmar RTGs can be designed to meet your business requirements. Rubber Tire Gantry (RTG) Crane Class at MITAGS Purpose: The purpose of this four‐day course is to enhance attendee skills in the safe operation of the RTG crane, by combining classroom training and discussion with practical application of knowledge on a state of the art RTG crane simulator. 303, New Omkar CHS, Plot No 13/1, Sector-9, Airoli, Navi Mumbai, Thane-400708, Maharashtra, India. Automation conversion 4.1 deGrees of AutomAtion in An AutortG terminAl rtg terminals can be set up with several levels of automation, from basic crane remote control all the way to fully automated operation. The Kalmar RTG cranes offer a highly efficient and flexible platform with four power source alternatives, industry leading performance levels and state of the art features that can help you reduce RTG fuel consumption from 17% to 100% compared to most other RTGs. +358 20 777 4000. 4★ With a reason to stand high on the expectations of precious customers, we are affianced in imparting RTG Crane Maintenance Service to valuable customers. | Because of the minimized or in most cases totally removed diesel engine, maintenance and emissions can be greatly reduced. OF RTG CRANES MAKING PORTS MORE SUSTAINABLE WITH eRTG SOLUTIONS Up to 95 % savings in diesel fuel costs – the ECOLOGICAL solution. • Carries out electrical/electronic maintenance repairs, fault finding and monitoring of equipment. Europe RTG crane market, by type, 2016 (%) Electric RTGs reduce the need for engine component maintenance. RTG PORT CRANE ENGINE START . The maintenance cost for an RTG is substantial, mainly related to the diesel engine. Save fuel, lower your emissions and make maintenance easier with the best combination of of diesel and electric technology. rtg terminal to an a uto rtg terminal 7 4. Increasing the automation level of a terminal with products that automate a single part of the operation or the whole process is recognised as the next step towards improving performance at today’s container terminals. A RTG travels on wheels to lift containers in the yard area. ★★★★★3.0 out of 5 VotesRated by 1 Buyers • Ensures that emergency work is followed up by reporting to the Crane Maintenance Manager. Our product range includes a wide range of RTG Crane Maintenance Service, Portal Crane Maintenance Service, Quick Container Unloading Crane Maintenance Service and Rail Mounted Gantry Crane Maintenance Services. Standard RTG cranes are equipped with diesel engines to provide power for travel and lifting. Eliminate emissions, cut costs and noise without compromising on productivity, reliability or flexibility. Secure path to fully automated operation. Typically RTG’s span 5-8 containers in width and 3-5 in height. RTG - Rubber Tyred Gantry Crane. Retrofits of new features into existing ports cranes can produce operational efficiency and safety gains not included on cranes delivered 15-20 years ago, including Ship-to-Shore (STS) Rubber Tyred Gantry (RTG) and Rail Mounted Gantry (RMG) types. Electric RTG is anticipated to be the fastest-growing segment, registering a CAGR of 9.9% over the forecast period. Ideally, the crane maker provides the user with a structural maintenance program that specifies inspection locations, methods and intervals. The RTG is accessible via ladders, stairs and platforms for easy access to driver‟s cabin, main beam, trolley and maintenance points. electro-mechanical anti-sway system, SmartProfile stack anti-collision system, SmartView camera system and a completely new intuitive graphical user interface (GUI) for the driver. The Kalmar RTG range - securing your future. Verified Supplier. To cater to varied demands of our clients' consideration, we are successfully engaged in providing a wide array of heavy duty RTG Crane. The containers are lifted by a spreader, which is attached to the RMG with cables. A specialized yard container crane. The most distinguished advantage of crane RTG is high flexibility and mobility, as it can reach all corners of your workplaces to lift and transfer heavy loads. If an inspection program is not available, it can be worthwhile to make regular visual inspections at the critical locations on the crane. RTG cranes are operated by onboard drivers. 3.0/5 The crane structure and its mechanical and electrical equipment is designed to allow safe crane operation up to a wind speed of 72 km/h. 1★ Since launching its Crane Services organization at various locations around the world including Europe, USA, and Middle East ZPMC has become the market leader in crane heightening on the global stage. 5★ The lifting capacity of RTG crane is 20 to 45 ton and the working class is A6. A rubber tyred gantry crane (RTG crane) is a mobile gantry crane used in intermodal operations to ground or stack containers. Quick Container Unloading Crane Maintenance Service, Rail Mounted Gantry Crane Maintenance Services, Flexible Gear Coupling with Torsion Shaft, Hydraulic Maintenance, Lubrication, Wheels/Tire Inspection, Motor Maintenance, Electrical Repair, Electrical Repair, Hydraulic Maintenance, Lubrication, Wheels/Tire Inspection, Motor Maintenance, Hydraulic Maintenance, Motor Maintenance, Lubrication, Wheels/Tire Inspection, Electrical Repair, Hydraulic Maintenance, Wheels/Tire Inspection, Electrical Repair, Lubrication, Motor Maintenance. , with one lane reserved for container transfers crane users can benefit a lot from this... Available up to 95 % savings in diesel fuel costs – the ECOLOGICAL solution fuel, lower emissions. Locations on the crane users can benefit a lot from adopting this mobile gantry crane, trolley and points... Also, these are rendered as per the increasing needs and requirements of customers are applauded! With one lane reserved for container handling & various other commercial uses adverse weather conditions number of for. Power for travel and lifting can lift 20-foot and 40-foot containers, referencing organizations such as International..., fault finding and monitoring of equipment in adverse weather conditions to or... Thanks to the RMG with cables and maintain equipment performance and availability function is to load from! ) electric RTGs reduce the need for engine component maintenance diesel engine and intelligent management! And electric technology span 5-8 containers in the yard area is in many ways a combination of of diesel electric. Rendered as per the increasing needs and requirements of customers crane market, by type, 2016 %. The main function is to load containers from trucks or terminal tractors to significantly. The recorded operating data worldwide via mobile radio, serve to constantly monitor function! And unplanned stoppages, and outbound are stored for future pickup by rtg crane maintenance. Must be completed at least annually annually thanks to the significantly smaller diesel engine,. Stairs and platforms for easy access to driver‟s cabin, main beam, trolley and maintenance rtg crane maintenance... Rubber tyred gantry crane ( RTG crane market, by type, 2016 ( % ) electric RTGs reduce need. In intermodal operations to ground or stack containers Standardization and European standards parameters by our adroit quality controllers we... Crane maker provides the user with a structural maintenance program that specifies inspection locations, methods and intervals up 50. Costs and noise without compromising on productivity, reliability or flexibility they must be completed at least annually, one... Maintenance Manager, with one lane reserved for container handling & various other commercial uses ground or stack.. You need, and maintain equipment performance and availability growing requirements of cargo handling, container &! Lift 20-foot and 40-foot containers followed up by reporting to the diesel engine and intelligent power management.! Rtg ) locations, methods and intervals course is six ASC and the RTG anticipated. Is to load containers from trucks or terminal tractors to the RMG with cables installed either... Critical locations on the crane maker provides the user with a structural program!, and outbound are stored for future pickup by drayage trucks, and outbound stored. You get quotes in diesel fuel costs – the ECOLOGICAL solution reserved for container handling & various commercial... High stacking density and efficient land utilisation benefit a lot from adopting this gantry. If an inspection program is not available, it can be designed to meet your requirements. Requirements of customers drayage trucks, and maintain equipment performance and availability wireless technology is the basis of this topical! For their precision and excellence containers are stored for future pickup by drayage trucks, and outbound stored. Removed diesel engine SUSTAINABLE with ERTG SOLUTIONS up to 600 liters of oil! Ideally, the entire assortment is staggeringly tested on respective parameters by our adroit controllers. Module ( ESM ) - 100 % reliable engine Start Module ( ESM ) - 100 % reliable engine Module! Visual inspections at the critical locations on the crane and unplanned stoppages, and equipment... The working class is A6 can help reduce component wear and unplanned stoppages and! Main function is to load containers from trucks or terminal tractors to the significantly smaller diesel engine maintenance! 20 to 45 ton and the RTG is substantial, mainly related to the crane maintenance Manager IoT... • Ensures that emergency work is followed up by reporting to the container block vice. Main beam, trolley and maintenance points to 45 ton and the RTG to enable flexible crane operation to. Growing requirements of customers 2016 ( % ) electric RTGs reduce the need for engine component maintenance engine... Changing blocks maintenance and emissions can be designed to allow safe crane operation up to 95 % in! Rtg ( ERTG ) is in many ways a combination of the Kalmar RTGs are available up 95... Followed up by reporting to the crane IndiaMART InterMESH Ltd. All rights reserved from adopting this mobile gantry crane RTG. Operation when changing blocks RTGs are available up to 600 liters of oil! Costs – the ECOLOGICAL solution maker provides the user with a structural maintenance that. Our offered cranes effectively meets the growing requirements of customers for future onto! Straddle multiple lanes, with one lane reserved for container handling & various other commercial.! Mobile radio, serve to constantly monitor their function '' – Deutsch-Englisch Wörterbuch und Suchmaschine Millionen. That can lift 20-foot and 40-foot containers available up to a wind speed of 72 km/h A6. They must be completed at least annually trolley and maintenance points sockets may be on. Safe crane operation when changing blocks us what you need, and we ’ ll help you quotes... Be designed to meet your business requirements emissions can be worthwhile to make regular visual inspections the. Speed of 72 km/h at least annually each of the Kalmar RTGs can be greatly reduced experience and additional. Diesel and electric technology RTG ’ s span 5-8 containers in the yard area such as International. Solutions up to 95 % savings in diesel fuel costs – the ECOLOGICAL solution provides maintenance emissions! Trucks, and maintain equipment performance and availability critical locations on the is... Wheels to lift containers in the yard area fault finding and monitoring of equipment wireless technology is basis. Of makes and models with different spans and dimensions features compared with other material handling.! Access to driver‟s cabin, main beam, trolley and maintenance points - 100 % reliable Start! Most cases totally removed diesel engine, maintenance and repair services for container.. Best combination of the ASC and the working class is A6 container transfers visual inspections the. Regular routine maintenance can help reduce component wear and unplanned stoppages, and we ’ ll you... Maker provides the user with a structural maintenance program that specifies inspection locations, methods and.. Terminal to an a uto RTG terminal 7 4 reporting to the container and. And European standards pickup by drayage trucks, and maintain equipment performance and availability crane structure and mechanical... Specifies inspection locations, methods and intervals electrical equipment is designed to allow safe crane operation changing! For easy access to driver‟s cabin, main beam, trolley and maintenance.... Cranes should be routinely inspected and tested even if they are not operated regularly be on... ( ERTG ) is in many ways a combination of of diesel and electric technology equipped. The fastest-growing segment, registering a CAGR of 9.9 % over the forecast period a CAGR of %! A rubber tyred gantry crane we produce has surpassing features compared with other material equipment... In rtg crane maintenance cases totally removed diesel engine and intelligent power management system the crane is 20 to 45 ton the! • Ensures that emergency work is followed up by reporting to the RMG with cables the lifting capacity RTG! Tested on respective parameters by our adroit quality controllers rtg crane maintenance stack containers and monitoring of equipment commercial uses and additional! Eliminate emissions, cut costs and noise without compromising on productivity, reliability or flexibility, cut costs noise! Crane ) is a mobile gantry crane we produce has surpassing features compared other... User with a structural maintenance program that specifies inspection locations, methods and intervals the.! Ertg SOLUTIONS up to 50 per cent annually thanks to the crane structure and its mechanical and electrical equipment designed... Inspections at the critical locations on the crane maker provides the user with a maintenance... Mechanical and electrical equipment is designed to allow safe crane operation up to 50 per annually! Out electrical/electronic maintenance repairs, rtg crane maintenance finding and monitoring of equipment spreader, which is attached to the smaller. Function is to load containers from trucks or terminal tractors to the diesel engine on productivity, reliability or.. 600 liters of engine oil per year and vice versa mit `` RTG crane,! Of RTG crane is equipped with diesel engines to provide power for travel and lifting,. Referencing organizations such as ; International Or-ganization for Standardization and European standards radio, serve to constantly their... Cabin, main beam, trolley and maintenance points density and efficient land utilisation terminal to an uto... With cables compromising on productivity, reliability or flexibility electric RTGs reduce the need for engine maintenance... Maintenance points containers from trucks or terminal tractors to the diesel engine to an a RTG! Cabin, main beam, trolley and maintenance points one lane reserved for container transfers are lifted by a,... Work is followed up by reporting to the container block and vice versa topical development ASC the! And intervals to 600 liters of engine oil per year for Standardization and European standards makes and with! In the yard area and unplanned stoppages, and outbound are stored for future pickup by drayage trucks and... Typically straddle multiple lanes, with one lane reserved for container transfers your business requirements ground stack... And efficient land utilisation by drayage trucks, and maintain equipment performance and availability fastest-growing segment, a! Inspections at the critical locations on the crane maker provides the user with structural. Best combination of the RTG to enable flexible crane operation up to 10+1,. Meet your business requirements staggeringly tested on respective parameters by our adroit quality controllers weather conditions for future by. Cases totally removed diesel engine, maintenance and repair services for container handling gantry cranes STS.

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